Industrial Applications

  • I-Range: Designed for Limescale protection and improved Water Quality for Industrial Environments. The i Range is for more challenging applications in industrial environments, which may suffer from a range of water treatment issues, and require limescale protection, flocculation and biofouling control.

  • Key Features: The Industrial Range is powerful and it features an integrated power supply, is fully waterproofed, and is designed for ease of connection to mains power and building management systems.

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The i-Range is designed for more challenging applications in industrial environments, which may suffer from a range of water treatment issues, and require limescale protection, flocculation and biofouling control.

The Industrial Range is more powerful than the standard commercial unit. It features an integrated power supply, is fully waterproofed, and is designed for ease of connection to mains power and building management systems.

The i Range is designed to improve water quality and to prevent and remove hard limescale. Standard i Range units are available in various sizes to fit pipes of any material up to max of 7.68 inches in outside diameter.

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Commercial Applications

  • C-Range: The C Range is designed for limescale protection for heating, ventilation and plumbing services in offices, schools, hotels, hospitals and other commercial buildings. These types of building can suffer from the effects of hard limescale build up on their boilers and on their heating and cooling equipment. This build up can not only reduce their overall efficiency, but can lead to expensive and time consuming maintenance or indeed to premature equipment failure.

  • Key Features: The applied signal can travel throughout the system including the cold services as well as the hot services, meaning that other equipment is similarly protected and deposits on sinks, taps etc. are easier to clean. The C Range is designed to offer a chemical-free alternative in addressing the effects of new and existing hard limescale encrustation on commercial boilers, heat exchangers and cooling systems. Standard units are available up to 200mm in diameter.


More than half of the global population lives in cities, which emit roughly 80 percent of global carbon dioxide. As metropolises develop, pollution levels grow, due to increased energy consumption. Commercial buildings are mandated to implement environmental sustainability programs, with the objective of reducing their carbon footprint.


HydroFLOW offers innovative solutions that help commercial facilities reduce energy consumption and conserve water, while becoming eco-friendly. Businesses that integrate HydroFLOW, contribute to a cleaner, healthier and more sustainable world.

Top 7 Reasons To Use HydroFLOW

Easy to install; retrofit into existing systems.

Very low power consumption.

Modular system design.

Non-chemical, saves water and energy.

Prevents limescale formation; removes existing.

Function is not dependent on flow, pressure or temp.

No need for downtime during installation.

Agriculture and Food Production

  • I-Range: Like all industries, the food industry requires careful management of water systems, requiring that they remain clear of limescale and biofilm to remain at optimum efficiency. With food production, there is an additional constraint on the amount of chemical treatment that can be added to the water.

  • Key Features: HydroFLOW® electronic water conditioners offer a chemical-free approach to treating both existing and new limescale, and to addressing biofilm. Unlike water softeners there are no ongoing replenishment costs, and boilers can operate on unsoftened water without the problems of hard scale. HydroFLOW® units can also help with the treatment of waste water from food processes, reducing the need for chemical flocculants.


Food drives the world; apart from clean water, access to adequate food is the primary concern for most people on earth, which makes advancements in agriculture a worldwide objective. Throughout history this important sector has evolved to become increasingly more resourceful. Farms and food processing plants are challenged with finding ways to become more efficient by optimizing their processes.


The innovative HydroFLOW device offers eco-friendly and economically sound solutions that include: increased crop yield, increased water quality, reduced water usage, reduced chemical usage and reduced equipment maintenance.


HydroFLOW complies with the United States Department of Agriculture as an Organic Crop Production Aid for both irrigation and food processing operations. By integrating HydroFLOW into their business, farming and food processing operations realize a quick return on investment.

Oil and Gas

  • Custom Range: Units for Pipes larger than 200mm Diameter for all Ranges For pipe sizes larger than 200mm in outer diameter, our commercial ranges are available as Custom units suitable for any pipe, from pipes of diameter 10 inches, to pipes of several meters in diameter. Custom units are designed for use in applications such as large cooling towers, power stations, mining and anywhere else high water flow necessitates greater pipe diameters.

  • Key Features: HydroFLOW® units offer a simple non-chemical treatment for the problem of hard mineral deposits. Without the need to cut into pipelines or stop production, HydroFLOW® units fit around an existing pipe and transmit a unique electrical signal into the water. The signal prevents minerals from forming as a hard encrustation on surfaces and instead form as powder-like crystals that are washed out by the flow of the fluid.


Units for Pipes larger than 200mm Diameter for all Ranges
For pipe sizes larger than 200mm in outer diameter, our commercial ranges are available as Custom units suitable for any pipe, from pipes of diameter 10 inches, to pipes of several meters in diameter.


Custom units are designed for use in applications such as large cooling towers, power stations, mining and anywhere else high water flow necessitates greater pipe diameters.


Non-Carbonate Scale Removal


HydroFLOW can assist not only with the treatment and prevention of normal limescale – i.e. calcium carbonate, but also with the treatment of non-carbonate scale, such as sulphate and phosphate scale. Non-carbonate scale occurs in a range of industrial applications such as in mining and smelting works, in pipelines and other systems.

Mining

  • Custom Range : While many industries suffer from the problems of mineral scaling on pipelines, heat exchangers and other equipment, the mining industry is particularly vulnerable to the formation of scale due to the challenging nature of the industry and the high levels of minerals present in the water or slurry. Many types of scaling can occur in the pipelines transporting the product, blocking

  • Key Benefits: HydroFLOW® units offer a simple non-chemical treatment for the problem of hard mineral deposits. Without the need to cut into pipelines or stop production, HydroFLOW® units fit around an existing pipe and transmit a unique electrical signal into the water. The signal prevents minerals from forming as a hard encrustation on surfaces and instead form as powder-like crystals that are washed out by the flow of the fluid.

While many industries suffer from the problems of mineral scaling on pipelines, heat exchangers and other equipment, the mining industry is particularly vulnerable to the formation of scale due to the challenging nature of the industry and the high levels of minerals present in the water or slurry.

Many types of scaling can occur in the pipelines transporting the product, blocking pipes and valves, increasing the pressure and reducing the flow. It is also a common problem in pumps driving the fluid, in cooling towers and heat exchangers, and in process lines transporting limewater or other additives.

HydroFLOW® units offer a simple non-chemical treatment for the problem of hard mineral deposits. Without the need to cut into pipelines or stop production, HydroFLOW® units fit around an existing pipe and transmit a unique electrical signal into the water. The signal prevents minerals from forming as a hard encrustation on surfaces and instead form as powder-like crystals that are washed out by the flow of the fluid.

Wastewater Treatment

  • I-Range: Struvite Removal and Polymer Reduction One of the essential functions in wastewater treatment is to separate the sludge into solid and liquid components. This can be done in different ways, such as by using belt presses or centrifuge equipment. The objective is to obtain a high degree of separation, with the resulting ‘cake’ having a high Total Solid value and the liquid having a low Total Suspended Solid value. One consequence of this separation process, especially in Anaerobic systems, is the formation of struvite, a hard mineral deposit formed from magnesium, ammonia and phosphates. This blocks equipment and pipes and requires onerous maintenance. HydroFLOW can protect against the formation of struvite, and even dissolve the existing material, without chemicals and without the need to interrupt production. Another benefit of HydroFLOW in waste water treatment is the reduction of polymer. Polymer is added to the sludge to assist in the separation process and keep high cake solidity and low TSS in the fluid. HydroFLOW can allow a reduction in the polymer level used of around 20%, while maintaining or even improving cake solidity.

  • Key Features: The Industrial I-Range is more powerful than the standard commercial unit. It features an integrated power supply, is fully waterproofed, and is designed for ease of connection to mains power and building management systems. The i Range is designed to improve water quality and to prevent and remove hard limescale. Standard i Range units are available in various sizes to fit pipes of any material up to 200mm in diameter.

Two issues that are particularly problematic in the treatment of waste water are the build-up of deposits of struvite or other scaling, and the need to add expensive polymer flocculants to ensure the effectiveness
of the dewatering process.


The award-winning HydroFLOW® units are designed to address both these issues in waste water from industries
such as food and drink, manufacturing and sewerage.

The electronic flocculation effects of the HydroFLOW® units give substantial savings in polymer use in dewatering centrifuges and belt presses, typically in excess of 15%.

HydroFLOW® electronic water conditioners also offer a chemical-free alternative to attacking scale such as struvite and minimising physical interventions such as high pressure jet washing. Installation is simple, with no system downtime, modification or draining required.

HydroFLOW® units operate
maintenance-free 24/7, providing maximum performance no matter the throughput.

HydroFLOW TYPICAL ROI MODEL

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